ts2596 3a / 150khz buck dc - dc converter 1 / 8 version: c 07 to - 220 - 5l to - 263 - 5l (d 2 pak) general description the ts2596 series are step - down switching regulators with all required active functions. it is capable of driving 3a load with excellent line and load regu lations. these devices are available in fixed output voltages of 3.3v, 5v, and an adjustable output version. the ts2596 series operates at a switching frequency of 150khz thus allowing smaller sized filter components than what would be needed with lower fr equency switching regulators. it substantially not only reduces the area of board size but also the size of heat sink, and in some cases no heat sink is required. t he 4% tolerance on output voltage within specified input voltages and output load condition s is guaranteed. also, the oscillator frequency accuracy is within 10%. external shutdown is included. f eaturing 80 a (typical) standby current. the output switch includes cycle - by - cycle current limiting, as well as thermal shutdown for full protection under fault conditions . ordering information part no. package packing ts2596cz5 xx c0 to - 220 - 5l 50pcs / tube ts2596cm 5 xx rn to - 263 - 5l 800pcs / 13 reel note: where xx denotes voltage option, available are 50 = 5 .0 v 33 = 3 .3v leave blank for adjustable version features output voltage: 3.3v, 5v & adjustable version adjustable output voltage range 1.23v ~37v ?% 150khz fixed switching frequency voltage mode non - synchronous pwm control thermal shutdown and current limit protection on/off shutdown control input high efficiency short circuit protect (scp) operating voltage can be up to 40v output load curren t 3a low power standby mode p+ product enhancement tested application simple high - efficiency step down regulator on - card switching regulators positive to negative converter absolute maximum rating parameter symbol limit unit maximum supply voltage v cc +45 v recommen d operating supply voltage v op 4.5 to 40 v sw, en pin input voltage v sw , v en - 0.3 to +25 v feedback pin voltage v fb - 0.3 to +25 v power dissipation p d internally limited w output voltage to ground v out - 1 v storage temperature range t st - 65 to +150 o c operating temperature range t op - 40 to +125 o c esd susceptibility (hbm) 2 kv pin definition : 1. input 2. sw output 3. ground 4. feedback 5. enable
ts2596 3a / 150khz buck dc - dc converter 2 / 8 version: c 07 thermal information parameter symbol maximum unit to - 220 - 5l 2 thermal resistance* (junction to case) to - 263 - 5l ? jc 2 o c /w to - 2 20 - 5l 50 thermal resistance* (junction to ambient) to - 263 - 5l ? ja 50 o c /w note: ? ja is measured with the pcb copper area (need connect to ground pins) of approximately 1.5 in 2 (multi - layer) electrical specifications (all output voltage version) ( ta = 25 o c unless otherwise noted , v in =12v for 3. 3v, 5v, adjustable version. i load =0.3a ) parameter symbol test condition min typ max unit output feedback v fb 4.5v v in 40v 0.2a i load 3a 1.180 1.23 1.280 v efficiency adj v in =12v, i load =3a, v out =5v -- 77 -- % output feedback v fb 4.75v v in 40v 0.2a i load 3a 3.135 3.3v 3.465 v efficiency 3.3v v in =12v, i load =2a -- 75 -- % output feedback v fb 7v v in 40v 0.2a i load 3a 4.75 5 5.25 v efficiency 5v v in =12v, i load =3a -- 80 -- % feedback bias current i fb v fb =1.3v (adj version on ly) -- 10 100 na oscillator frequency f osc 127 150 173 khz soft - start time t ss rising edge of en on to i cl -- 3 -- ms current limit i cl pear current, no outside circuit v fb =0v force driver on 5.9 -- -- a oscillator frequency of short circuit protect f scp when current limit occurred and v fb <0.5v, ta = 25 o c 110 150 173 khz saturation voltage v sat i out =3a, no outside circuit v fb =0v force driver on -- 1.15 1.50 v v il low (regulator on) -- 0.6 on/off pin logic input threshold voltage v ih high (regulator off) 2.0 1.3 -- v i l v logic =2.5v (off) -- 5 15 on/off pin logic input current i h v logic =0.5v (on) -- 0.02 5 a maximum duty cycle (on) v fb =0v force driver on -- 100 -- maximum duty cycle (off) dc v fb =12v force driver off -- 0 -- % quie scent current i q v fb =12v force driver off -- 5 10 ma on/off pin=5v -- 200 standby quiescent current i stby v in =40v -- 80 250 a sw pin = 0 no outside circuit, v fb =12v force driver off -- 0.3 2 ma sw pin leakage current sw pin = - 1 i swl v in =1 2v -- 7.5 30 ma
ts2596 3a / 150khz buck dc - dc converter 3 / 8 version: c 07 block diagram
ts2596 3a / 150khz buck dc - dc converter 4 / 8 version: c 07 t ypical application circuit 1. adjustable output voltage version 2. fixed output voltage version 3. adjustable output voltage version with delayed startup
ts2596 3a / 150khz buck dc - dc converter 5 / 8 version: c 07 pin function description vcc t his is the positive input supply for the ic switching regulator. a suitable input bypass capacitor must be presented at this pin to minimize voltage transients and to supply the switching currents needed by the regulator. ground circuit ground sw output in ternal switch. the voltage at this pin switches between (+vcc vsat) and approximately 0.5v, with a duty cycle of approximately vout / vcc. to minimize coupling to sensitive circuitry, the pc board copper area connected to this pin should be minimized. feedback sense the regulated output voltage to complete the feedback loop. enable allows the switching regulator circuit to be shutdown using logic level signals thus dropping the total input supply current to approximately 100ua. pulling this pin below a threshold voltage of approximately 1.3v turns the regulator on, and pulling this pin above 1.3v (up to a maximum of vcc) shuts the regulator down. if this shutdown feature is not needed, the en pin can be wired to the ground pin. thermal considerations the ts2596 is available in two packages, a to - 220 - 5l and to - 263 - 5l. the to - 220 - 5l package needs a heat sink under most conditions. the size of the heat sink depends on the input voltage, the output voltage, the load current and the ambient temperature. the t s2596 junction temperature rises above ambient temperature for a 3a load and different input and output voltages. the data for these curves was taken with the ts2596 (to - 220 - 5l package) operating as a buck switching regulator in an ambient temperature of 25 o c (still air). these temperature rise numbers are all approximate and there are many factors that can affect these temperatures. higher ambient temperatures require more heat sinking. the to - 263 - 5l surface mount package tab is designed to be soldered t o the copper on a printed circuit board. the copper and the board are the heat sink for this package and the other heat producing components, such as the catch diode and inductor. the pc board copper area that the package is soldered to should be at least 0.8 in 2 , and ideally should have 2 or more square inches of 2 oz. additional copper area improves the thermal characteristics, but with copper areas greater than approximately 6 in 2 , only small improvements in heat dissipation are realized. if further ther mal improvements are needed, double sided, multilayer pc board with large copper areas and/or airflow are recommended. the ts2596 (to - 263 - 5l package) junction temperature rise above ambient temperature with a 3a load for various input and output voltages. this data was taken with the circuit operating as a buck switching regulator with all components mounted on a pc board to simulate the junction temperature under actual operating conditions. this curve can be used for a quick check for the approximate jun ction temperature for various conditions, but be aware that there are many factors that can affect the junction temperature. when load currents higher than 3a are used, double sided or multilayer pc boards with large copper areas and/or airflow might be n eeded, especially for high ambient temperatures and high output voltages. for the best thermal performance, wide copper traces and generous amounts of printed circuit board copper should be used in the board layout. (once exception to this is the output ( switch) pin, which should not have large areas of copper.) large areas of copper provide the best transfer of heat (lower thermal resistance) to the surrounding air, and moving air lowers the thermal resistance even further.
ts2596 3a / 150khz buck dc - dc converter 6 / 8 version: c 07 to - 220 - 5l mechanical drawi ng marking diagram y = year code m = month code ( a =jan, b =feb, c =mar, d =apl, e =may, f =jun, g =jul, h =aug, i =sep, j =oct, k =nov, l =dec) l = lot code xxx = voltage code (3.3=3.3v, 5.0=5v) = package code for adjustable type (cz5 = t o - 220 - 5l to - 220 - 5 l dimension millimeters inches dim min max min max a 10.00 10.50 0.394 0.413 b 3.240 4.440 0.128 0.175 c 2.440 2.940 0.096 0.116 d 0.260 1.020 0.010 0.040 e 1.570 1.830 0.062 0.072 f 13.31 14.13 0.524 0.556 g 4.475 5.225 0.176 0.206 h 1.170 1.37 0 0.046 0.054 i 27.60 29.44 1.087 1.159 j 2.175 2.925 0.086 0.115 k 0.297 0.477 0.012 0.019 l 8.280 8.800 0.326 0.346 m 6.010 6.510 0.237 0.256 n 14.29 15.31 0.563 0.603
ts2596 3a / 150khz buck dc - dc converter 7 / 8 version: c 07 to - 263 - 5l mechanical drawing marking diagram y = year code m = month code ( a =jan, b =feb, c =mar, d =apl, e =may, f =jun, g =jul, h =aug, i =sep, j =oct, k =nov, l =dec) l = lot code xxx = voltage code (3.3=3.3v, 5.0=5v) = p ackage code for adjustable type (cm5 = to - 263 - 5l) to - 2 63 - 5l dim ension millimeters inches dim min max min max a 10.220 10.26 0 0.402 0.404 b 14.600 15.870 0.575 0.625 c 0.750 0.770 0.030 0.030 d 1.573 1.827 0.062 0.072 e 4.560 4.570 0.179 0.180 f 1.240 1.270 0.049 0.050 g 2.280 2.790 0.090 0.110 h 0.280 0.320 0.011 0.013 i 8.240 8.280 0.324 0.326 j 1.540 1.800 0.060 0.0 71
ts2596 3a / 150khz buck dc - dc converter 8 / 8 version: c 07 notice specifications of the products displayed herein are subject to change without notice. tsc or anyone on its behalf, assumes no responsibility or l iability for any errors or inaccuracies. information contained herein is intended to provide a product description only. no license, express or implied, to any intellectual property rights is granted by this document. except as provided in tsc s terms and conditions of sale for such products, tsc assumes no liability whatsoever, and disclaims any express or implied warranty, relating to sale and/or use of tsc products including liability or warranties relating to fitness for a particular purpose, merchanta bility, or infringement of any patent, copyright, or other intellectual property right. the products shown herein are not designed for use in medical, life - saving, or life - sustaining applications. customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify tsc for any damages resulting from such improper use or sale.
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